SSM & approval pathways

Check the vehicle before the modification pathway is locked in.

Second Stage Manufacture (SSM) can apply when a new base vehicle is modified to become an alternative vehicle before it is provided to the Australian market.

Regulatory information reviewed 25 August 2025

The first three checks

Eligibility begins with the base vehicle’s status.

Australian Government guidance says an SSM base vehicle must have an RVS approval, be entered on the Register of Approved Vehicles (RAV), still be new and not have been provided to the Australian market.

  1. 01
    Approval

    Confirm the exact base vehicle and its Road Vehicle Standards approval.

  2. 02
    RAV entry

    Confirm the vehicle is entered on the RAV and match the relevant identifying details.

  3. 03
    New and not supplied

    Establish whether the vehicle remains new and has not been provided to the Australian market.

Two routes to distinguish

The responsible parties depend on the route.

Current Australian Government guidance separates SSM under a vehicle type approval from SSM using the concessional RAV entry pathway. VDCA’s role must be defined separately for each project.

01

Vehicle type approval

The holder of the relevant approval for the alternative vehicle type manages the approval obligations and RAV entry for vehicles supplied under that approval.

02

Concessional RAV entry

This route may involve an approved Model Report, modification by a Registered Automotive Workshop (RAW), independent verification by an Authorised Vehicle Verifier (AVV), and RAV entry.

Timing matters

Registration is a useful cue, but not the test on its own.

The relevant facts include the approval, RAV entry, supply status and proposed modification. A vehicle should be reviewed against the current rules rather than treated as eligible—or ineligible—because of registration status alone.

Read the Australian Government SSM guidance

What may need review

Examples of modified-vehicle projects.

The appropriate route depends on the complete design and vehicle status, not the modification label alone.

Body and purpose changes

Service bodies, specialised bodies, conversions and vehicles built for a different intended function.

Mass, seating or layout changes

Changes that may affect category, mass limits, occupant arrangements or applicable standards.

Integrated equipment

Equipment or systems that may affect structure, braking, lighting, dimensions, safety or compliance evidence.

Roles remain distinct

Advice is not an approval.

VDCA can support pathway assessment, engineering review and evidence planning. Formal approvals and entries remain the responsibility of the relevant approval holder, Australian Government department and other authorities. No website assessment can guarantee approval, registration or a particular project outcome.